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The Sawmill House
An Efficient and Healthy House in the Rocky Mountains
E. Stiltner
The healthy house concept is an idea that has been requested
by people with various environmental illnesses for many years. The aim is for
the house to be built so that a very minimum of construction chemicals,
especially formaldehyde based adhesives and pesticide treatments, migrate
into the house to affect the people living there.
This subject is now becoming more and more of a concern for
everyone in our society with buildings being built more tightly for energy
efficiency and also with increasingly sophisticated medical research that is
demonstrating physiological harms of the type that can lead to such health
problems as asthma, from extremely small concentrations of formaldehyde based
materials, or studies that are showing multigenerational genetic damage from
pesticide injuries.
This article briefly describes a house that was built with
both healthy house considerations and total environmental efficiency in mind.
And upon evaluation, it merited an Energy Star rating of 95 or Five Stars
Plus.
The location is in the mountains west of Denver, Colorado in
an aspen and conifer forest. The elevation is 9,000 feet (2745 m). The
degree-day climate rating for the area is 9,300 degree-days (5150 Celsius
degree-days). (Compared with a value of some 6000 (3300) for Denver.) There
are occasional windstorms with winds as much as 100 miles per hour (160 kph)
in the area so the design must accommodate that fact.
Fire safety is a serious concern for this building area. Many
of the local hillsides are very steep (30 ... 60 degree slopes) and covered
with dense conifer growth that would spread a fire very rapidly. To address
this concern, trees were drastically thinned to some 200 feet (60 m) upwind of
the house site for a defensible fire space. Additional fire protection is
provided with a 36-inch (92 cm) weed barrier cloth installed around the
outside of the house and weighted down with rocks.
Another fire safety consideration that is needed for this area
is an 1,800 gallon (6800 liter) water storage tank that was installed near the
house. This tank must be kept filled with water, which is not available for
domestic use, but must be available so in case of a fire, a fire truck can use
that water to foam down the house and hopefully prevent serious damage.
The building site is some 1,000 feet (300 m) from the public
power lines, so local photovoltaic power was cheaper. This in turn made power
efficiency - both house and appliances - very important. Which in turn led to
a house design that maximized passive solar gain. This mandated a sizeable
southern exposure in addition to a very well insulated house with very low
infiltration.
A passive solar design requires a long house east to west and
narrow north to south. The result was a house with a floor footprint of 48
feet (14.6 m) east to west and 24 feet (7.3 m) north to south. To accomplish
reasonable solar gain, the south windows are 5.9% of the floor area with a
solar gain coefficient of 0.70, the east windows are 1.5% of the floor area,
the west windows are 1.8% of the floor area, and the north windows are 3.4% of
the floor area.
The typical summer temperature at the building site is around
65 degrees (18 degrees C). As such, maximum solar gain is desirable, even in
the summer. To meet this need, the south roof overhang was adjusted back to
six inches (15 cm) instead of the usual 24 inches (61 cm).
The roof and ceiling were made with pre-engineered solid
lumber scissor trusses (carefully sealed off from the living area) that give
an outside roof slope of 6 in 12 and an inside ceiling slope of 3 in 12 for a
semi-cathedral ceiling. The roofing is SBS Rubber/Fiberglass shingles that
have a Class A fire rating and are approved by some insurance companies as
having adequate hail resistance to qualify for a reduction in house insurance
cost.
For reasonable passive solar performance, a massive floor that
can store heat is needed. This resulted in the following floor from bottom to
top -
- compacted native soil.
- dry sand, four inches
- radon barrier
- foam insulation, four inches (10 cm)
- concrete slab, four inches (10 cm) thick
One square foot (0.093 square meter) ceramic floor tiles were installed on top
of the concrete for a living space floor.
A further benefit of the slab on grade design and not needing
any heating ductwork is that there is no need for a crawl space under the
floor to accumulate mold and the other problems that cause so much grief.
(Plumbing lines were pre-installed before the floor concrete was poured.)
To maximize passive solar heat gain, the concept of "tuned
windows" was used, where windows with different heat gains and insulation
values were used on different orientations. The windows on the south side were
selected for high solar transmission, with a transmission coefficient of 0.70.
The other windows were selected for high insulation, with a thermal resistance
of 9.10 Ft**2-F-Hr/BTU. This results in an anticipated solar gain of over 50
percent of the needed building heat coming from the sun.
A very important healthy house consideration is to minimize
the presence of pesticides and formaldehyde based building chemicals leaking
in the living space. (Hopefully for the duration that the house is habitable!)
The following wall construction was used - from outside to inside, the wall
consists of -
- pressed cementitious siding for fire protection.
- sheet plastic building wrap for infiltration control,
- oriented strand construction board for structural strength,
- polyisocynanate insulation panels,
- 2 by 6 (5.1 by 15.2 cm)solid lumber studs with 2 (5,1 by 10.2 cm)by 4
interior cross-strapping.
- cellulose insulation (with only borate treatment for insect control),
- 6-mil sheet plastic to seal out building chemicals and control infiltration,
- 1/2 (1.3 cm) inch regular plaster board sealed with hypoallergenic
"mud,"
The wall was then finished off inside with a low volatile organic compound
interior paint. This results in a very well insulated and low infiltration
wall rated for 110 miles per hour (176 kph) that causes no obvious problems.
Given this design, a heat source of 40,000 btu per hour input,
which after the loss in efficiency for this elevation, is adequate to keep the
house comfortable down to some -30 degrees Fahrenheit (-34 degrees C) outside
temperature. A sealed combustion 40,000 BTU per hour input fireplace was
installed in the living room to heat the house. There is no ductwork, either
below the floor or over the ceiling, to distribute heat to the rest of the
house; air circulation and floor conduction are adequate.
A house with a low infiltration rating must have means of
allowing fresh air into the house and means of exhausting stale or
contaminated air. To this end, manually operated 5-inch (12.7 cm) inlet vents
were installed in the east and west walls. A 70 cubic feet per minute, outside
exhausted, bathroom exhaust fan was installed in the bathroom. A standard
range hood exhaust fan, again outside exhausted, was installed in the kitchen.
An attached garage 24 by 24 feet (7.3 by 7.3 m) was very well
sealed off from the house with 5/8 inch (1.6 cm) fire-rated drywall and both
infiltration and fire barriers. The door to the garage from the house is a
tight fitting 1 3/8 (3.5 cm) insulated steel door. The outside garage door is
an insulated and tight fitting 1 3/4 inches (4.5 cm) thick unit.
An interesting feature of off-grid photovoltaic systems, in
the context of environmental illness is worth mentioning. Normal operation of
the system is for sunlight to generate power in the photovoltaic panels which
is stored in several large 1200 ampere-hour batteries at 24 volts direct
current. An inverter takes the 24 volts DC and transforms it into 120 volt AC
power for the house.
A mode is available so that when the amount of 120 volt AC
house power being used drops below a certain point, such as a couple watts,
the inverter is turned off (to conserve power). A test pulse is sent to the
house every couple seconds or so to see if someone has turned on an appliance,
in which case the inverter comes back on line for normal 120 volt AC power. By
carefully managing the house electrical loads, and using DC powered
appliances, such as refrigerator and freezer, it is possible for the 120 volt
AC power into the house to be automatically off much of the time except when
really needed. People with EHS who have visited reported they felt much better
when the AC power turned itself off.
The result is a house with the following characteristics -
- Energy Star Rating of 95, Five Star Plus.
- House footprint - 24 by 48 feet.
- Garage footprint - 24 by 24 feet.
- Wall insulation > R30.
- Ceiling insulation > R60.
- Floor insulation > R25.
- Building infiltration < 0.07 air changes per hour. (Typical houses range
from 0.35 to 0.50 air changes per hour.)
- South windows - R3.2, solar gain coefficient of 0.70.
- Other windows - R9.1, solar gain coefficient of 0.31.
- Floor - insulated solid 4 inch concrete slab on grade, no crawl space.
- Design Climate Efficiency -
- 3196.87 Btu/degree-day = Heating Index of 2.77 BTU/DD/Ft**2 of floor.
(Typical "energy efficient" homes are some three times this value.)
- Observed Heating Efficiency -
- 2005 - Heating Index = 4.17 BTU/DD/Ft**2 of floor
- 2006 - Heating Index = 2.59 BTU/DD/Ft**2 of floor
- 2007 - Heating Index = 2.46 BTU/DD/Ft**2 of floor
- 2008 - Heating Index = 1.96 BTU/DD/Ft**2 of floor
- 2009 - Heating Index = 1.88 BTU/DD/Ft**2 of floor
- Electricity - local off grid photovoltaic system -
- Twelve 115 watt photovoltaic panels
- 60 ampere photovoltaic power controller
- Eight 6 volt, 1200 ampere-hour batteries
- A 2000 watt 24 volt DC to 120 volt AC inverter
- Total Power Collected by Photovoltaic System in 2005 - 1,076 Kilowatt-hours.
- Total Power Collected by Photovoltaic System in 2006 - 1,253 Kilowatt-hours.
- Total Power Collected by Photovoltaic System in 2007 - 1,293 Kilowatt-hours.
- Total Power Collected by Photovoltaic System in 2008 - 1.526 Kilowatt-hours.
- Total Power Collected by Photovoltaic System in 2009 - 1,584 Kilowatt-hours.
- House heat source - 40,000 BTU input rated sealed combustion propane
fireplace.
- Water source - local well, with efficient AC or DC powered pump.
- The water pump requires some 32 watt hours of electricity to fill and
pressurize a 60 gallon water tank.
- Hot water - sealed combustion tankless water heater.
- Bathroom and Kitchen fans - exhausted outside with tight backflow covers.
- Telephone - buried solid conductor cable from County road area.
- Refrigeration - DC powered refrigerator directly connected to the
photovoltaic system batteries. Rated at 77 watt-hours per day.
- Freezer - DC powered unit directly connected to the
photovoltaic system batteries. Rated at 272 watt-hours per day.
- Energy Star Estimated Heating and Hot Water Cost - $342.44/year
-
- Nearest neighbor - 1/2 mile (0.8 km) away.
The Sawmill House was included in the local 2005 Parade of Solar Homes with
main points of interest being -
- The third most efficient house constructed in Colorado during the year;
- Totally Off Grid electric power;
- Passive solar heated;
- Healthy House construction.
The sponsors expected perhaps some 6 - 12 people to show up. Over 80 people
appeared! And there were many intelligent questions about all the above areas.
The big question is "does it work?" The owner has
sensitivities to pesticides, tobacco smoke, perfumes, and several building
chemicals. He has lived in the house for over a year with no problems caused
by the house.
Additional information about the Sawmill House -
Copyright ©2005, 2009 E. Stiltner.
References
- Solar Living Source Book, Eleventh Edition
- Complete Guide to Renewable Energy and Sustainable Living
- Publisher: Gaim Real Goods
- Web: http://www.realgoods.com/
- This is a large, 590 page, publication printed on 8 1/2 by 11 sheets. It
covers a wide and diverse variety of subjects including land and shelter,
electrical energy, energy conservation, water systems and purification. Where
appropriate, it includes practical applications of many items available from
this company.
- The Passive Solar House
- Using Solar Design to Heat and Cool your Home
- Author: James Katchadorian
- ISBN 0-930031-97-0
- Publisher: Chelsea Green, 1997
- Web: http://www.chelseagreen.com/
- This 210 page, 8 by 10 inch page, book provides detailed specifications
for planning and designing a home which obtains much of its energy from
passive solar heating. The details and support tables are presented for
calculating how much solar gain can be expected for various design strategies.
- The Passive Solar House
- The Complete Guide to Heating and Cooling your Home
- Author: James Katchadorian
- ISBN 0-933392-03-7
- Publisher: Chelsea Green, 2006
- Web: http://www.chelseagreen.com/
- This 224 page, 8 by 10 inch page, book is a revised and expanded version
of the above book. A more detailed presentation is made of the author's Solar
Slab heat exchanger technique and its application to using passive solar
energy to provide much of the heating of a house.
Details and support tables are again presented, in more detail, for
calculating how much solar gain can be expected for various design strategies.
The book also has extensive appendices of worksheets to design for the author's
Solar Slab technique, Solar Intensity and Solar Gain factors, Thermal
Properties of many building materials, Design Winter Temperatures for selected
cities, Average monthly and yearly degree day values, and Mean Percentage of
Possible Sunshine for selected cities.
- The Weather Conditioned House
- Author: Groff Conklin
- Library of Congress: 58-7200
- Publisher: Reinhold Publishing, 1958
- This 238 page, 8 by 11 inch page, book covers many aspects of integrating
housing design into fitting with the environment.
- The Healthy House, Fourth Edition
- Author: John Bower
- ISBN 0-9637156-9-0
- Publisher: Healthy House Institute, 2001
- Web: http://www.hhinst.com/
- This is a massive, 445 page, 26 chapter, compilation of information that
covers in detail many of the Healthy House concepts. It is printed on 8 1/2 by
11 sheets and amounts to an encyclopedia of builder's information for
remodeling or building a healthy house.
- Homes that Heal and Those that Don't
- Author: Athena Thompson
- ISBN 0-86571-511-4
- Publisher: New Society Publishers, 2004
- P. O. Box 189
- Gabriola Island, British Columbia, V0R 1X0
- Tel: 800/567-6772
- This book spells out the many significant differences between a
conventional home and a healthfully built home. It includes a glossary of
terminology, organizations, available newsletter, books and many products in
this area.
- Healthy Construction Guidelines
- Edited by Christi Graham, Marc Richmond
- ISBN 0-86571-511-4
- Publisher: Healthy Homes Publications (undated)
- 180 Harbor Drive, #231
- Sausalito, California, 94965
- Tel: 888/388-5735
- Web: http://www.healthyhomedesigns.com/
- This some 50 page looseleaf book gives an explanation of the health
risks from many conventional materials. It provides many detailed
recommendations of non-toxic alternatives, contact information for
manufacturers, and distributors. It provides a step by step guide for building
or remodeling a safe, healthy and non toxic home.
- Prescriptions for a Healthy House
- Authors: Paula Baker Laporte, Erica Elliot, John Banta
- ISBN 0-86571-434-7
- Publisher: New Society Publishers, 2001
- P. O. Box 189
- Gabriola Island, British Columbia, V0R 1X0
- Tel: 800/567-6772
- This book provides detailed specifications on requirements, site work,
concrete, earth Masonry, alternatives to frame construction, metals, woods,
plastics, thermal and moisture control, door and window openings, finishes,
specialties such as pest management, water treatment, electrical and magnetic
field management, and furnishings.
- The Mold Warriors
- Authors: Richie C. Shoemaker, James Schaller, Patti Schmidt
- ISBN 0-9665535-3-5
- Publisher: Gateway Press, 2005
- 1001 N. Calvert Street
- Baltimore, MD, 21202-3897
- Web: http://www.moldwarriors.com/
- This book is a report on recent developments diagnosing, and treating toxic
mold caused human illness. The author presents diagnostic protocols and
treatments that claim to accurately diagnose and treat biotoxin caused illness.
The book presents many examples of contaminated building and their effects on
people. And sad to say, the book has examples of the resistance many public
health and legal authorities raised to findings of mold contamination. Also
presented are summaries of several precedent-setting legal cases in this area.
The book also presents a summary of what is considered a Safe or Healthy
House.
Copyright ©2005, 2006 E. Stiltner.
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Updated '10-Jan-2009,11:10:28'